Sikadur®-32+
2-part structural epoxy adhesive for bonding, fixing and anchoring with sustainable benefits
Sikadur®-32+ is a moisture tolerant, structural, 2-part adhesive, based on a combination of epoxy resins and special fillers, designed for use at temperatures between +10 °C and +30 °C.
- Application temperature range +10 °C to +30 °C.
- Suitable for dry and matt damp concrete substrates.
- Easy to mix and apply.
- Very good adhesion to a range of construction materials.
- Hardens without shrinkage.
- Different coloured parts (for mixing control).
- No primer needed.
- High initial and ultimate mechanical strength.
- Impermeable to liquids and water vapour.
- Good chemical resistance.
Usage
The Product is used as a structural adhesive for bonding the following:- Fresh concrete to hardened concrete.
- Concrete elements.
- Hard natural stone.
- Ceramics and fibre cement.
- Mortar, bricks, masonry and render.
- Iron and steel.
- Wood.
- Polyester, epoxy, polyurethane (PU) grouts (e.g. Sika® Icosit® KC Range).
- Polyester / fibreglass and epoxy resin materials.
- Small anchors.
- Fasteners.
- Railway fasteners.
- On prepared dry and matt damp concrete surfaces.
- On prepared metal surfaces.
Advantages
- Application temperature range +10 °C to +30 °C.
- Suitable for dry and matt damp concrete substrates.
- Easy to mix and apply.
- Very good adhesion to a range of construction materials.
- Hardens without shrinkage.
- Different coloured parts (for mixing control).
- No primer needed.
- High initial and ultimate mechanical strength.
- Impermeable to liquids and water vapour.
- Good chemical resistance.
Packaging
Pre-batched Unit (Part A + Part B) | 4.5 kg container |
Colour
Part A | Light grey |
Part B | Dark grey |
Parts A+B mixed | Concrete grey |
Product Details
ENVIRONMENTAL INFORMATION
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Contributes towards satisfying Materials and Resources (MR) Credit: Building product disclosure and optimization — Environmental Product Declarations under LEED® v4.
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Contributes towards satisfying Materials and Resources (MR) Credit: Building Product Disclosure and Optimization — Material Ingredients under LEED® v4.
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Environmental Product Declaration (EPD) in accordance with EN 15804. EPD independently verified by Institut für Bauen und Umwelt e.V. (IBU).
APPROVALS / STANDARDS
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CE / UKCA marking and declaration of performance based on EN 1504-4:2004 Products and systems for the protection and repair of concrete structures — Structural bonding.
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CE / UKCA marking and declaration of performance based on EN 1504-6:2004 Products and systems for the protection and repair of concrete structures — Anchoring reinforcing steel bar.
Product Declaration
EN 1504-4: Structural bonding
EN 1504-6: Anchoring
Chemical Base
Epoxy resin
Shelf Life
24 months from date of production
Storage Conditions
The product must be stored in original, unopened and undamaged packaging in dry conditions at temperatures between +5 °C and +30 °C. Always refer to packaging.
Refer to the current Safety Data Sheet for information on safe handling and storage.
Density
Mixed resin at +23 °C. | (1.5 ± 0.1) kg/l |
Compressive Strength
61 N/mm2 | (EN 12190) |
Curing time | +10 °C | +23 °C | +30 °C |
1 day | ~5 N/mm2 | ~35 N/mm2 | - |
3 days | ~40 N/mm2 | ~42 N/mm2 | ~55 N/mm2 |
7 days | ~45 N/mm2 | ~48 N/mm2 | ~60 N/mm2 |
14 days | ~51 N/mm2 | ~52 N/mm2 | - |
Modulus of Elasticity in Compression
Cured 14 days at +23 °C | ~3300 N/mm2 |
~5000 N/mm2 | (EN 13412) |
Flexural Strength
Curing time | +10 °C | +23 °C | +30 °C |
1 day | ~10 N/mm2 | ~18 N/mm2 | - |
3 days | ~35 N/mm2 | ~37 N/mm2 | - |
7 days | ~40 N/mm2 | ~40 N/mm2 | ~35 N/mm2 |
14 days | ~42 N/mm2 | ~42 N/mm2 | - |
Flexural E-Modulus
Cured 14 days at +23 °C | ~3700 N/mm2 |
Tensile Strength
Curing time | +10 °C | +23 °C | +30 °C |
1 day | ~10 N/mm2 | ~16 N/mm2 | - |
3 days | ~28 N/mm2 | ~30 N/mm2 | - |
7 days | ~34 N/mm2 | ~35 N/mm2 | - |
14 days | ~36 N/mm2 | ~37 N/mm2 | - |
Shear Strength
~11 MPa | (EN 12615) |
Tensile adhesion strength
Pull-Out Resistance | ≤ 0.60 mm at load of 75 kN |
Pull-Out Railway Applications | No damage at 60 kN |
Fastening Systems | ~100 kN |
Bond or Adhesion Strength | Pass |
Curing Time | Substrate | Curing Temperature | Adhesion Strength |
7 days | Concrete dry | +10 °C | > 3 N/mm2 100% concrete failure |
7 days | Concrete moist | +10 °C | > 3 N/mm2 100% concrete failure |
7 days | Steel | +25 °C | ~15 N/mm2 |
Creep
Durability / Creep under tensile loads | ≤ 0.6 mm at load of 50 kN after 3 months |
Shrinkage
< 0.1 % | (EN 12617-1) |
Coefficient of Thermal Expansion
(8.7 × 10−5 ± 0.1 × 10-5) 1/K linear expansion between +23 °C and +60 °C | (EN 1770) |
Electrical Resistivity
4.3 GΩ | (EN 50122-2) |
Glass transition temperature
+64 °C | (EN 12614) |
Heat deflection temperature
Curing time | Curing temperature | HDT |
7 days | +23 °C | +47 °C |
Thermal Compatibility
Durability | Pass |
Resistance to moisture
Sensitivity to Water | Pass |
Reaction to Fire
Class C-s1,d0 Class BFL-s1 | (EN 13501-1) |
Application
Mixing Ratio
Part A : Part B | 1 : 2 by weight or volume |
* It is essential that both components are fully used, ensuring no excess material remains within the container prior to mixing. Failure to do so could adversely affect the chemical reaction.
Layer Thickness
Maximum | 1 mm |
Sag Flow
Non-sag up to 1 mm thickness on vertical surfaces | (EN 1799) |
Product Temperature
Maximum | +30 °C |
Minimum | +10 °C |
Ambient Air Temperature
Maximum | +30 °C |
Minimum | +10 °C |
Dew Point
Beware of condensation.
Steel substrate temperature during application must be at least +3 °C above dew point.
Substrate Temperature
Maximum | +30 °C |
Minimum | +10 °C |
Pot Life
Temperature | Pot Life (200g) |
+10 °C | ~120 min |
+23 °C | ~45 min |
+30 °C | ~35 min |
The pot life begins when Parts A+B are mixed. It is shorter at high temperatures, and longer at low temperatures. The greater the quantity mixed, the shorter the pot life. To obtain longer workability at high temperatures, the mixed adhesive may be divided into smaller quantities. Another method is to chill Parts A+B before mixing (although not below +10 °C).
Open Time
Temperature | Open Time |
+10 °C | ~150 min |
+23 °C | ~90 min |
+30 °C | ~60 min |
Consumption
1.5 kg/m2 per mm of thickness, if used as a continuous layer.
0.7 kg/m2 –1.0 kg/m2 is the quantity normally needed for bonding wet fresh concrete to hardened prepared concrete.
For small anchors or fasteners (consumption in grams per hole):
Hole / Rebar Diameter | 50 mm Depth | 80 mm Depth | 100 mm Depth | 120 mm Depth | 150 mm Depth |
10 mm / 6 mm | 3.8 g | 6.0 g | 7.5 g | 9.0 g | 11.3 g |
12 mm / 8 mm | 4.7 g | 7.5 g | 9.4 g | 11.3 g | 14.1 g |
14 mm / 10 mm | 5.7 g | 9.0 g | 11.3 g | 13.6 g | 17.0 g |
Note: Consumption data is theoretical and does not allow for any additional material due to surface porosity, surface profile, variations in level, wastage or any other variations. Apply product to a test area to calculate the exact consumption for the specific substrate conditions and proposed application equipment.
SUBSTRATE QUALITY
CONCRETE, MASONRY, MORTAR OR STONE
Concrete and mortar must be at least 28 days old.
Substrates must be sound, clean, dry or matt damp with no standing water. Substrates must also be free from contamination such as ice, dirt, oil, grease, coatings, laitance, efflorescence, surface treatments and loose friable material.
STEEL
Surfaces must be sound, clean, dry and free of all contaminants such as dirt, oil, grease, coatings and loose friable material.
WOOD
Surfaces must be sound, clean, dry and free of all contaminants such as dirt, oil, grease, coatings and loose friable material.
CERAMICS OR GLASS
Surfaces must be sound, clean, dry and free of all contaminants such as dirt, oil, grease, coatings and loose friable material.
IMPORTANT
Siliconised surfaces
The Product will not adhere to substrates with a siliconised surface.
SUBSTRATE PREPARATION
IMPORTANT
Reduced adhesion performance
Surface contamination such as dust and loose material, including that caused during substrate preparation can reduce the Product's performance.
CONCRETE, MASONRY, MORTAR OR STONE
Substrates must be prepared mechanically using suitable equipment to achieve an open-textured, gripping surface profile.
Suitable techniques for substrate preparation include the following:
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Abrasive blast cleaning
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Needle gunning
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Light scabbling
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Bush hammering
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Grinding
STEEL
Suitable techniques for substrate preparation include the following:
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Abrasive blast cleaning
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Rotating wire brush
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Grinding
The substrate has a bright metal finish with a surface profile to satisfy the necessary tensile adhesion strength requirement.
WOOD
Prepare the substrate by planing, sanding or using other suitable equipment.
CERAMICS OR GLASS
Prepare the substrate by sanding or using other suitable equipment.
MIXING
Maintaining workability and handling time.
When using multiple units during application, do not mix the following unit until the previous one has been used.
PRE-BATCHED UNITS
- Mix full units only.
- Prior to mixing all parts, mix Part A (resin) briefly using a mixing spindle attached to a slow speed electric mixer (maximum 300 rpm).
- Add Part A to Part B (hardener) ensuring all material has been removed and added to Part B.
- Mix Parts A+B continuously for at least 3 minutes until a uniformly coloured, smooth consistency mix has been achieved.
- Do not overmix.
- To ensure thorough mixing pour materials into a clean container and mix again for approximately 1 minute.
- Mixing time for Parts A+B = 4 minutes.
APPLICATION
Provide temporary support for heavy components positioned vertically or overhead.
BONDING APPLICATIONS
- On damp prepared concrete substrates, always apply by brush and work the Product well into the substrate.
- Apply the mixed Product to the prepared substrate by brush, roller, spray or trowel ensuring uniform and complete coverage.
- For optimum adhesion, apply the adhesive to both substrates that require bonding.
- For bonding wet fresh concrete to hardened prepared concrete, place the concrete whilst the resin layer is still tacky. Note: If the product becomes glossy and loses tackiness, apply another coat and proceed to place concrete.
ANCHORING APPLICATIONS
- For small anchors or fasteners, clean the hole thoroughly with a special round steel brush and with compressed air (minimum pressure 6 bar), starting from the bottom.
- Once the hole is completely clean and free of any loose particles or dust, pour the Product in the hole, avoiding entrapping air.
- Insert the anchor or fastener with a rotary motion within the adhesive open time. Note: Some of the adhesive must flow out of the hole.
- During the resin hardening time the anchor must not be moved or loaded.
SIKA® ICOSIT® KC SYSTEM APPLICATIONS
For information on the application of Sikadur®-32+ in conjunction with a Sika® Icosit® KC system, refer to the relevant product Method Statement or contact Sika Technical Services for advice.
CLEANING OF TOOLS
Clean all tools and application equipment with Sika® Thinner C immediately after use. Hardened / cured material can only be mechanically removed.