Sikafloor®-2540 W
2-part low emission water based epoxy coating
Sikafloor®-2540 W is a 2-part, low emission water based, coloured, epoxy resin based floor coating that can provide a low maintenance easy to clean smooth gloss finish. For medium - heavy wear conditions. Internal and external use.
- Low VOC / AMC emissions
- Good abrasion resistance
- Good chemical and mechanical resistance
- Water dilutable
- Odourless
- Easy application
- Gloss finish
- Low maintenance
Usage
- Coloured epoxy coating on concrete, cementitious screeds, top coat for broadcast systems and epoxy mortars
- Normal up to medium heavy mechanical and chemical exposure
- For production areas, warehouses, garages, etc.
Advantages
- Low VOC / AMC emissions
- Good abrasion resistance
- Good chemical and mechanical resistance
- Water dilutable
- Odourless
- Easy application
- Gloss finish
- Low maintenance
Packaging
Part A | 13.0 kg containers |
Part B | 5.0 kg containers |
Part A+B | 18.0 kg ready to mix units |
Refer to current price list for packaging variations
Colour
Resin - Part A | Coloured, liquid |
Hardener - Part B | Transparent, liquid |
Available in RAL 3003, 5010, 6010, 7011, 7032, 7035, 7038, 9005, 9010
Applied colours selected from colour charts will be approximate.
It is recommended that applied colour samples must be compared against colour chart colours under the same lighting conditions before final selection.
When product is exposed to direct sunlight there may be some discolouration and colour variation, this has no influence on the function and performance of the coating.
Product can be used outside provided discolouration is acceptable by the customer.
Product Details
ENVIRONMENTAL INFORMATION
- Conformity with LEED v4 MRc 2 (Option 1): Building Product Disclosure and Optimization – Environmental Product Declarations
- Conformity with LEED v4 MRc 4 (Option 2): Building Product Disclosure and Optimization - Material Ingredients
- Conformity with LEED v4 EQc 2: Low-Emitting Materials
- Conformity with LEED v2009 IEQc 4.2: Low-Emitting Materials - Paints and Coatings
- IBU Environmental Product Declaration (EPD) available
- Emissions DIBt, Sikafloor®-2540 W, eurofins, Test report No. G18793B
- VOC emission classification of building materials RTS M1
- VOC Emissions French Regulations, Sikafloor®-2540 W, eurofins, Report No 392-2014-00087005C
APPROVALS / STANDARDS
- CE Marking and Declaration of Performance to EN 1504-2 - Surface protection product for concrete - Coating
- CE Marking and Declaration of Performance to EN 13813 - Resin screed material for internal use in buildings
- Biological Resistance ISO 846, Sikafloor®-2540 W, CSM Fraunhofer, Approval and Certificate No. SI 1212-624
- Decontamination DIN 25415, Sikafloor®-2540 W, ILF, Certificate No 170119
- Floor Coating System DIN EN 13813, Sikafloor®-2540 W, DIBt, Approval No Z-156.605-1300
- Migration Behaviour Sikafloor®-2540 W, ISEGA, Certificate 43250 U 16
- Outgassing Emissions VOC ISO 14644-1, Sikafloor®-2540 W, CSM Fraunhofer, Approval and Certificate No. SI 1212-624
- Particle Emission EU GMP Annex 1, Sikafloor®-2540 W, CSM Fraunhofer, Approval and Certificate No. SI 1212-624
- Particle Emission ISO 14644-1, Sikafloor®-2540 W, CSM Fraunhofer, Approval and Certificate No. SI 1212-624
- Sliding Test, Sikafloor®-2540 W, Roxeler Baustoffprüfstelle, Reports No 020227-17-9a, 020227-17-11a, 020227-17-8a
Chemical Base
Epoxy, waterborne
Shelf Life
12 months from date of production
Storage Conditions
The product must be stored in original, unopened and undamaged sealed packaging in dry conditions at temperatures between +5 °C and +30 °C.
Density
Part A | ~1.33 kg/l |
Part B | ~1.09 kg/l |
Mixed resin | ~1.20 kg/l |
All Density values at +23 °C.
Solid content by weight
~55 %
Solid content by volume
~43 %
Abrasion Resistance
~63 mg (CS 10/1000/1000) (14 days / +23 °C) | (DIN 53 109 Taber Abrader Test) |
Chemical Resistance
Resistant to many chemicals. Contact Sika Technical Services for additional information
Thermal Resistance
Exposure* | Dry heat |
Permanent | +60 °C |
Short-term max. 7 days | +80 °C |
Short-term max. 12 hours | +100 °C |
Short-term moist/wet heat* up to +80 °C where exposure is only occasional (steam cleaning etc.).
* No simultaneous chemical and mechanical exposure and only in combination with Sikafloor® systems as a broadcast system with ~3–4 mm thickness.
Application
Mixing Ratio
Part A : Part B = 72 : 28 (by weight)
Ambient Air Temperature
+10 °C min. / +30 °C max.
Relative Air Humidity
75 % max.
Dew Point
Beware of condensation.
The substrate and uncured floor must be at least +3 °C above dew point to reduce the risk of condensation or blooming on the floor finish. Low temperatures and high humidity conditions increase the probability of blooming.
Substrate Temperature
+10 °C min. / +30 °C max.
Substrate Moisture Content
≤6 % pbw moisture content.
Test method: Sika®-Tramex meter, CM-measurement or Oven-dry-method.
No rising moisture according to ASTM (Polyethylene-sheet).
Pot Life
Temperature | Time |
+10 °C | ~120 minutes |
+20 °C | ~90 minutes |
+30 °C | ~45 minutes |
Curing Time
Before overcoating Sikafloor®-2540 W allow:
Substrate temperature | Minimum | Maximum |
+10 °C | 48 hours | 7 days |
+20 °C | 20 hours | 5 days |
+30 °C | 10 hours | 3 days |
Times are approximate and will be affected by changing ambient conditions particularly temperature and relative humidity.
Consumption
~0.2–0.3 kg/m² applied as a roller coating on broadcast surfaces.
These figures are theoretical and do not allow for any additional material due to surface porosity, surface profile, variations in level or wastage etc. For detailed information, refer to the System data sheets.
MIXING
Prior to mixing all parts, mix part A (resin) using a low speed single paddle electric stirrer (300–400 rpm) to mix liquid and all the coloured pigment until a uniform colour has been achieved. Add part B (hardener) to part A and mix part A + B continuously for 2 minutes until a uniformly coloured mix has been achieved. To ensure thorough mixing pour materials into a clean container and mix again for at least 1 minute to achieve a smooth consistent mix. Over mixing must be avoided to minimise air entrainment.
During the final mixing stage, scrape down the sides and bottom of the mixing container with a flat or straight edge trowel at least once to ensure complete mixing. Mix full units only. Mixing time for A+B = 3 minutes.
APPLICATION
Prior to application, confirm substrate moisture content, relative air humidity and dew point.
If > 6 % pbw moisture content, Sikafloor® EpoCem® may be applied as a temporary moisture barrier (T.M.B.) system.
Primer
Pour mixed Sikafloor® primer onto the prepared substrate and apply by brush, roller or squeegee then back roller in two directions at right angles to each other. Ensure a continuous, pore free coat covers the substrate. If necessary, apply two priming coats.
Confirm waiting /overcoating time has been achieved before applying subsequent products. Refer to individual primer Product Data Sheet.
Seal / top coat
After waiting the appropriate overcoating time, pour the mixed Sikafloor®-2540 W onto prepared substrate and apply evenly using a nylon roller at the required consumption rate in two directions at right angles to each other. A seamless finish can be achieved if a ‘wet’ edge is maintained during application.
CLEANING OF TOOLS
Clean all tools and application equipment with water immediately after use. Hardened material can only be removed mechanically.
CLEANING
To maintain the appearance of the floor after application, Sikafloor®-2540 W must have all spillages removed immediately and must be regularly cleaned using rotary brush, mechanical scrubbers, scrubber dryer, high pressure washer, wash and vacuum techniques etc. using suitable detergents and waxes.