Sika® FloorJoint PB-30 PD
CARBON FIBRE PREFABRICATED FLOOR JOINT SYSTEM FOR CAR PARKS
Sika® FloorJoint PB-30 PD is a carbon fibre reinforced polymer (CFRP) composite, prefabricated, floor joint system with high mechanical resistance for normal up to medium wear loading conditions. Its sinusoidal surface tooth profile allows for an improved load distribution and results in minimum vibrations under direct car traffic. Gap widths: 0–60 mm.
- Grindable profile for level integration into the floor surface
- Reduced vibrations under direct car traffic
- Thermal expansion coefficient similar to resin based floors
- Easy to install / Easy to repair
- Short down time - Trafficable after 24 hours
- Waterproof system design possible
- High chemical resistance
- Non corroding
- High mechanical resistance
System Structure
Usage
- Floor joint system for new build and refurbished joints in concrete / concrete screeds in:
- Inner zones of car park decks and ramps
Advantages
- Grindable profile for level integration into the floor surface
- Reduced vibrations under direct car traffic
- Thermal expansion coefficient similar to resin based floors
- Easy to install / Easy to repair
- Short down time - Trafficable after 24 hours
- Waterproof system design possible
- High chemical resistance
- Non corroding
- High mechanical resistance
Packaging
Refer to individual Product Data Sheet.
System Details
APPROVALS / STANDARDS
- Fire Testing DIN EN 13501-1, Sika® FloorJoint, Hoch, Test report No. PB-Hoch-140803-3
- Fire Testing DIN EN ISO 11925-2, Sika® FloorJoint, Hoch, Test report No. PB-Hoch-140801-3
- Fire Testing DIN EN ISO 9239-1, Sika® FloorJoint, Hoch, Test report No. PB-Hoch-140802-3
Shelf Life
Refer to individual Product Data Sheet.
Storage Conditions
Refer to individual Product Data Sheet.
System Structure
Sika® FloorJoint PB-30 PD
| 1. Waterproofing | Sikadur®-31 CF Normal + Sikadur® Combiflex® SG-10 P |
| 2. Backing rod | Sika® Backing Rod, size according to joint width |
| 3. Adhesive | Sikadur®-31 CF Normal |
| 4. Floor panel | Sika® FloorJoint PD sealed with Sikaflex® Pro-3 |
| 5. Wearing course | Sikafloor®-Primer + Sikafloor®-Wear Layer, broadcast in excess |
| 6. Top coat | Sikafloor®-Top Coat |
Composition
Floor joint panel: Carbon fibre reinforced polymer.
Reaction to Fire
| Bfl s1 (composite material of joint panel) | (EN 13301-1) |
Chemical Resistance
Resistant to many chemicals. Contact Sika Technical Services for specific information.
Joint Design
| Gap width1 | Positive joint movement2 | Negative joint movement3 |
| 0 mm | +40.0 mm 4 | -0 mm |
| 5 mm | +37.5 mm 4 | -5 mm |
| 10 mm | +35.0 mm 4 | -5 mm |
| 15 mm | +32.5 mm 4 | -5 mm |
| 20 mm | +30.0 mm 4 | -5 mm |
| 25 mm | +27.5 mm 4 | -5 mm |
| 30 mm | +25.0 mm 4 | -5 mm |
| 35 mm | +22.5 mm 4 | -5 mm |
| 40 mm | +20.0 mm 4 | -5 mm |
| 45 mm | +17.5 mm 4 | -5 mm |
| 50 mm | +15.0 mm 4 | -5 mm |
| 55 mm | +12.5 mm 4 | -5 mm |
| 60 mm | +10.0 mm | -5 mm |
- Width of the gap in the concrete below Sika® floor Joint panel during installation.
- Positive joint movement is the amount the gap can open, compared to its original width during installation of Sika® floor Joint panel. Do not exceed the maximum positive joint movement capacity, otherwise the teeth of the Sika® floor Joint panel become unsupported and may be damaged.
- Negative joint movement is the amount the gap can close, compared to its original width during installation of the Sika® floor Joint panel.
- The sealant may break at a positive joint movement of ~10–15 mm, however this does not affect the technical performance of Sika® FloorJoint PB-30 PD. The purpose of the joint sealant is the reduction of dirtpick-up in the joint, not to provide water tightness. Install Sikadur® Combiflex® SG System below Sika® FloorJoint PB-30 PD if a waterproof joint design is required.
Application
Ambient Air Temperature
The ideal installation temperature is approx. +15 °C min. / +25 °C max.
Refer to the product data sheet of the individual product for specific information.
Relative Air Humidity
80 % r.h. max.
Dew Point
Beware of condensation!
The substrate and uncured floor must be at least 3 °C above dew point to reduce the risk of condensation or blooming on the floor finish.
Substrate Temperature
The ideal installation temperature is approx. +15 °C min. / +25 °C max.
Refer to the product data sheet of the individual product for specific information.
Substrate Moisture Content
<4 % pbw moisture content.
Test method: Sika Tramex Meter, CM-measurement or Oven-Dry-Method. No rising moisture according to ASTM (Polyethylene-sheet).
Waiting Time / Overcoating
Before applying Sikadur®-31CF Normal + Sika®-FloorJoint PD on Sikadur®-31CF Normal + Sikadur®-Combiflex SG-10 P:
| Substrate Temperature | Minimum | Maximum |
| +10 °C | 24 hours | 14 days |
| +20 °C | 12 hours | 10 days |
| +30 °C | 8 hours | 7 days |
Before grinding and applying subsequent Sikafloor® resin on Sikadur®-31CF Normal + Sika®-FloorJoint PD allow:
| Substrate Temperature | Minimum | Maximum |
| +10 °C | 24 hours | 14 days |
| +20 °C | 12 hours | 10 days |
| +30 °C | 8 hours | 7 days |
Times are approximate and will be affected by changing ambient conditions particularly temperature and relative humidity.
Applied Product Ready for Use
| Temperature | Foot traffic | Light traffic | Full cure |
| +10 °C | 24 hours | 72 hours | 7 days |
| +20 °C | 12 hours | 30 hours | 5 days |
| +30 °C | 5 hours | 24 hours | 4 days |
Times are approximate and will be affected by changing ambient conditions particularly temperature and relative humidity.
Consumption
Sika® FloorJoint PB-30 PD System:
| Coating | Product | Consumption |
| Waterproofing | Sikadur®-31 CF Normal + Sikadur® Combiflex® SG-10 P | Adhesive: ~ 1.2 kg/linear meter; Combiflex tape: 1 m/linear meter |
| Backing rod | Sika® Backing rod (size according to joint width) | 1 m/linear meter |
| Adhesive | Sikadur®-31 CF Normal | ~ 3–5 kg/linear meter (dependingof the depth of the cut-out) |
| Floor Panel | Sika® FloorJoint PD jointed with Sikaflex® Pro 3 | 1 piece for 1.2 linear meter |
These figures are theoretical and do not allow for any additional material due to surface porosity, surface profile, variations in level or wastage etc.
APPLICATION
Refer to the Information Manual for Sika® FloorJoint PD.